The X-ray component counter is an important device in the modern electronic manufacturing industry. It uses X-ray technology combined with artificial intelligence and automation technology to achieve efficient and accurate tray management.
The X-ray component counter is primarily used for a series of processes such as automatic tray loading and unloading, counting, code reading, and labeling of electronic components. For example, it can automatically identify and count 0201-type components with an accuracy rate as high as 99.99%. It can simultaneously count different trays, image simultaneously, and automatically number and count.
It can also use visual positioning to automatically label blank positions and adapt to different angles of rotation. Additionally, it features automatic perspective imaging and automatic analysis of counts, enabling quick and accurate data reading and processing.
The features of the X-ray component counter are mainly reflected in its high level of intelligence and automation. It uses artificial intelligence technology to automatically read codes, undaunted by irregular materials and scattered materials, achieving large-scale, efficient automated production. Moreover, it has the feature of automatic labeling, which can automatically affix labels in appropriate positions, providing higher work efficiency and accuracy.
Improved Efficiency: The number of processes and the workflow route are significantly reduced, greatly enhancing production efficiency.
High Accuracy: Advanced X-ray technology and artificial intelligence technology ensure a recognition accuracy rate as high as 99.99%.
Automated Management: It can interface with MES for automatic data updates, reducing human error and improving management efficiency.
Powerful Database Function: It has a built-in database that provides convenient query and printing functions, facilitating production management and data analysis.
Most of the electronic products we use every day are composed of integrated circuits made from electronic components, which are then assembled on SMT production lines to eventually form smart electronic products. Electronic smart products consist of a large number of electronic components, but counting electronic components on the SMT production line is very cumbersome. In the early stages, counting electronic components was almost entirely done manually, which was slow and prone to errors.
Later, counting was done using weighed trays, which increased the efficiency dozens of times, but quality could still not be guaranteed. Currently, the most active market is the long-term specialized high-priced recovery of ICs, chips, integrated, factory materials, company inventory, and returned materials. Among them, many are electronic components (waste processing) that enterprises did not completely screen before selling.
These wastes re-enter the market after being processed, increasing corresponding risks for enterprises, as they might end up purchasing subpar products. To address such issues, the X-ray component counter offers an innovative inspection environment with AI algorithm capabilities. It can measure tray diameters from 7 to 15 inches and achieve a counting precision of over 99.99%. There is no need to worry about mixed second-hand components in the market.
The X-ray component counter uses X-ray penetration to analyze and count the number of samples. Without disassembly, simply place the material tray into the detection area. Reprocessed electronic components and products that cannot be observed with the naked eye, such as those not passed in factory tests (e.g., those scrapped after reliability tests, poorly packaged items, test failures, or B-grade materials disguised as A-grade), can be clearly seen on the X-ray component counter images, completely eliminating enterprise risks from such damages.
In summary, the X-ray component counter achieves efficient and accurate tray management through the use of advanced X-ray technology and artificial intelligence technology, providing strong support for the electronic manufacturing industry.
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